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China Suppliers Factory Axial Flux Coreless Permanent Magnet Generator for Low RPM 0.5kW-10kW Wind Turbines
Key Advantages
Ultra-Low Starting Torque
Eliminates hysteresis and gear notch effects, achieving starting torque < 0.1 N·m for effortless operation.
High Efficiency
Coreless design minimizes mechanical resistance, reducing energy loss during conversion.
Precise Coil Technology
Optimized electromagnetic performance ensures stable power generation across all RPM ranges.
Advanced Magnetic Design
Rare-earth permanent magnets with multi-pole configuration provide high power density and output.
Maintenance-Free Operation
Gearless direct-drive and brushless design eliminate wear-prone components for long-term reliability.
Enhanced Durability
Compact structure delivers superior power-to-volume/weight ratios with 8× longer lifespan vs. traditional generators.
Low-Wind Optimization
Maximizes energy utilization in wind speeds as low as 3 m/s, extending operational range.
Thermal Efficiency
Aluminum alloy casing and internal heat dissipation design ensure stable performance under load.
This generator is ideal for renewable energy applications requiring high efficiency, low maintenance, and reliable performance in varying conditions.
Product Features
| No. | Feature Details |
|---|---|
| 1 | Torque Patent Technology: use newest “Precise Coil” technology. No hysteresis and gear notches effect make the start torque very low <0.3N.M |
| 2 | Original Structure: use disc coreless motor to take place traditional motor makes it less volume and weight. |
| 3 | Higher Utilization: use special coreless motor technology to eliminate the use bottlenecks of lower speed wind energy. |
| 4 | Higher Reliability: special structure make it bigger ratio of power to volume, power to weight and have long life of 8 times longer than traditional motor. |
| 5 | Gearless, direct drive, low RPM generator. |
| 6 | High standard, quality components for use in harsh and extreme environments for wind turbines |
| 7 | High efficiency and Low mechanical resistance energy loss |
| 8 | Excellent heat dissipation due to the Aluminum alloy outer frame and special internal structure. |
| 9 | Customized : Voltage, Speed, Power, Frequency etc. |
| 10 | H class insulation, vacuum pressure impregnation. |
| 11 | Excellent heat dissipation , also can add fan cooling |
Specification
| Model | GDG-0.5KW-200 | GDG-1KW-180 | GDG-1KW-200 | GDG-2KW-120 | GDG-2KW-180 |
|---|---|---|---|---|---|
| Rated Power | 0.5KW | 1KW | 1KW | 2KW | 2KW |
| Rated Rotate Speed | 200 RPM | 180RPM | 200RPM | 120RPM | 180RPM |
| Rated Voltage | 56Vac | 56Vac | 56Vac | 115Vac | 115Vac |
| Rated Current | 9A | 12A | 17.9A | 10A | 17.4A |
| Efficiency | >85% | ||||
| Winding Method | Y | ||||
| Insulating Resistance | 100Mohm Min(500V DC) | ||||
| Leakage Level | <5 ma | ||||
| Start Torque | <0.1N/M | <0.3 N/M | <0.5 N/M | <0.3 N/M | |
| Phase Type | 3 Phase | ||||
| Structure | Out rotor | ||||
| Stator | Coreless wire coil | ||||
| Rotor | Rare Earth Permanent Magnet | ||||
| Generator Shell Diameter | 320 | 380 | 550 | 450 | |
| Generator Shell Length | 232 | 241 | 241 | 330 | 258 |
| Weight | 20 | 32 | 32 | 75 | 51 |
| Shaft diameter | 45 | 50 | 50 | 78 | 59 |
| Generator shell material | Aluminum alloy | ||||
| Shaft material | Carbon steel | ||||
| Bearing | Deep groove ball bearing | ||||
| Model | GDG-3KW-100 | GDG-3KW-180 | GDG-5KW-100 | GDG-5KW-150 | GDG-10KW-100 |
|---|---|---|---|---|---|
| Rated Power | 3KW | 3KW | 5KW | 6KW | 10KW |
| Rated Rotate Speed | 100RPM | 180RPM | 100RPM | 150RPM | 100RPM |
| Rated Voltage | 380VAC | 380VAC | 380VAC | 380VAC | 400VAC |
| Rated Current | 4.6A | 4.7A | 7.6A | 15.2A | 14.5A |
| Efficiency | >85% | ||||
| Winding Method | Y | ||||
| Insulating Resistance | 100Mohm Min(500V DC) | ||||
| Leakage Level | <5 ma | ||||
| Start Torque | <1 N/M | <0.5 N/M | <1 N/M | ||
| Phase Type | 3 Phase | ||||
| Structure | Out rotor | ||||
| Stator | Coreless wire coil | ||||
| Rotor | Rare Earth Permanent Magnet | ||||
| Generator Shell Diameter | 620 | 550 | 700 | 620 | 770 |
| Generator Shell Length | 410 | 330 | 400 | 410 | 590 |
| Weight | 110 | 65 | 125 | 110 | 245 |
| Shaft diameter | 80 | 78 | 98 | 80 | 85 |
| Generator shell material | Aluminum alloy | ||||
| Shaft material | Carbon steel | ||||
| Bearing | Deep groove ball bearing | ||||
System Solution
Greef Technical Team can provide the complete ON-grid and Off-grid solution for the project which used our permanent magnetgenerator . All the equipments can be produced according to customer's specific requirements
Product Display
Frequently Asked Questions (FAQ)
What is the advantage of the ultra-low starting torque in this generator?
The generator features an ultra-low starting torque (less than 0.1 N·m to 1 N·m depending on the model) thanks to the patented "Precise Coil" technology. This eliminates hysteresis and gear notch effects, allowing the generator to start effortlessly in low-wind conditions.
What are the benefits of the disc coreless design?
The disc coreless motor design replaces traditional heavy stators, resulting in a lighter and more compact structure. It eliminates mechanical resistance and cogging torque, significantly reducing energy loss and maximizing efficiency (exceeding 85%).
Can the technical parameters of the generator be customized?
Yes, we offer fully customized solutions tailored to specific project requirements. Customizations include voltage, speed (RPM), power output, frequency, and additional options like fan cooling.
What materials are used in the construction of this generator?
To ensure long-term durability, the generator outer frame is made of high-strength aluminum alloy for optimal heat dissipation. The shaft is crafted from carbon steel, and the rotor utilizes high-grade rare-earth permanent magnets.
Does the Greef Technical Team provide complete system integration?
Yes. The Greef Technical Team can design and provide complete ON-grid and Off-grid system solutions specifically configured to work seamlessly with our permanent magnet generators.
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